High?Performance Gear Solenoid Valve Assembly 4215419 for KALMAR DCE 80?100/45E
The precision-engineered Gear Solenoid valve assembly—part number 4215419—is designed specifically for KALMAR container handling machines like the DCE 80?100/45E. Cross-compatible with OEM references 923941.0094, 60168584, and 2C.4215419, this assembly enables smooth gear shifts, reliable hydraulics, and minimal downtime in port operations.
What Is a Gear Solenoid Valve Assembly?
A Gear Solenoid valve assembly is an electro-hydraulic module that controls oil flow to transmission and lift systems. When energized, the solenoid activates internal valves—ensuring accurate gear engagement and hydraulic performance in container handlers and similar heavy machinery.
Specifications & Compatibility
- Assembly: Gear Solenoid Valve
- Part Number: 4215419
- OEM References: 923941.0094, 60168584, 2C.4215419
- Compatible Models: KALMAR DCE 80?100/45E
- Application: Gear and hydraulic control in container handling equipment
Why This Gear Solenoid Assembly Is Essential
Port operations demand precision and reliability. The KALMAR 4215419 Gear Solenoid assembly ensures:
- Fast, smooth gear transitions
- Consistent hydraulic oil regulation
- Reduced mechanical wear and tear
- Minimal downtime thanks to direct OEM compatibility
Field-Tested Quality
This all-in-one assembly has seen extensive use in global KALMAR fleets. It is favored by maintenance teams for its plug-and-play installation and robust hydraulic response—even under continuous heavy operation. Precision machining and hydraulic calibration deliver factory-level performance, reducing shift lag and slip.
Installation & Maintenance
Installation involves removing the old valve block and installing the 4215419 gear solenoid unit. No rewiring or calibration is required—electrical connectors and mounting match OEM specs. Regular checks aligned with U.S. Department of Labor safety standards—in OSHA’s hydraulic systems guidelines (see OSHA Hydraulic Systems Safety)—help ensure timely servicing and component longevity.
When to Replace Your Gear Solenoid Assembly
- Shifting delays in lifting or lowering containers
- Hydraulic erratic behavior or pressure loss
- Visible damage, oil leaks, or electrical faults
- Regular preventative maintenance in compliance with industry best practices
Applications in Container Terminals
Specifically for KALMAR DCE 80?100/45E container handlers, this Gear Solenoid assembly excels in:
- Container pickup and placement cycles
- Precise mast position control
- Synchronized gear transitions during load handling
FAQs
- Q: Is this compatible with other KALMAR series?
A: Designed for DCE 80?100/45E, but may fit similar models with same valve housing—verify OEM references. - Q: Do I need to bleed hydraulic lines?
A: Yes. After installation, bleed air to ensure consistent hydraulic pressure and valve response. - Q: Can I rebuild my old assembly instead?
A: While rebuild kits exist, a full replacement like 4215419 ensures factory calibration and reliability.
Trusted by Operators Globally
Maintenance teams worldwide praise its direct fit and factory-equivalent performance. One terminal manager notes: “The 4215419 unit restored shift speed in under 30 minutes—no tuning needed.” Such feedback confirms its reliability and compatibility in operational settings.
Conclusion
The KALMAR DCE 80?100/45E Gear Solenoid Valve Assembly 4215419 offers unmatched precision, durability, and OEM fitment. Designed for demanding port operations, its seamless installation and hydraulic consistency make it a top choice for fleet maintenance. Ensure smooth gear control—invest in factory-level performance today.
Order your 4215419 Gear Solenoid assembly now and maximize uptime in your container handling fleet.
